Goodman Mfg VC8 User Manual

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C
US
®
ATTENTION INSTALLING PERSONNEL
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
Installer: Affix all manuals adjacent to the unit.
These furnaces comply with requirements em-
bodied in the American National Standard / Na-
tional Standard of Canada ANSI Z21.47·CSA-
2.3 Gas Fired Central Furnaces.
As a professional installer, you have an obligation to know the product better than the customer.
This includes all safety precautions and related items.
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual.
Pay special attention to all safety warnings. Often during installation or repair, it is possible to place yourself
in a position which is more hazardous than when the unit is in operation.
Remember, it is your responsibility to install the product safely and to know it well enough
to be able to instruct a customer in its safe use.
Safety is a matter of common sense...a matter of thinking before acting.
Most dealers have a list of specific, good safety practices...follow them.
The precautions listed in this Installation Manual are intended as supplemental to existing practices.
However, if there is a direct conflict between existing practices and the content of this manual,
the precautions listed here take precedence.
NOTE: Please contact your distributor or our website for the applicable Specification Sheet
referred to in this manual.
G
OODMAN
WILL
NOT
BE
RESPONSIBLE
FOR
ANY
INJURY
OR
PROPERTY
DAMAGE
ARISING
FROM
IMPROPER
SERVICE
OR
SERVICE
PROCEDURES
.
I
F
YOU
INSTALL
OR
PERFORM
SERVICE
ON
THIS
UNIT
,
YOU
ASSUME
RESPONSIBILITY
FOR
ANY
PERSONAL
INJURY
OR
PROPERTY
DAMAGE
WHICH
MAY
RESULT
.M
ANY
JURISDICTIONS
REQUIRE
A
LICENSE
TO
INSTALL
OR
SERVICE
HEATING
AND
AIR
CONDITIONING
EQUIPMENT
.
WARNING
5151 San Felipe Suite 500 • Houston, TX 77056
www.goodmanmfg.com • www.amana-hac.com
© 2009-2010 Goodman Manufacturing Company, L.P.
IO-361C
12/10
I
NSTALLATION
I
NSTRUCTIONS
FOR
*(D, M)VC8 G
AS
F
URNACE
(CATEGORY I )
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Summary of Contents

Page 1 - *(D, M)VC8 G

CUS®ATTENTION INSTALLING PERSONNELRECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.Installer: Affix all manuals adjacent to the unit.These furnaces comp

Page 2

10EXTERIOR MASONRY CHIMNEYS - CATEGORY I FURNACES ONLYheating/cooling costs but have created a problem supplyingcombustion and ventilation air for gas

Page 3

11EXTERIOR MASONRY CHIMNEYS - CATEGORY I FURNACES ONLY11. Reconnect the induced draft blower power leads. NOTE:If the wires are not long enough, pull

Page 4 - RECAUTIONS

12EXTERIOR MASONRY CHIMNEYS - CATEGORY I FURNACES ONLYIf the chimney does not meet these termination requirements,but all other requirements in the ch

Page 5 - PPLICATION

13EXTERIOR MASONRY CHIMNEYS - CATEGORY I FURNACES ONLYNext, use a flashlight and small mirror to sight up the liner. Bvent must be supported so as to

Page 6 - FEATURES

14ELECTRICAL CONNECTIONSFIX 3 - REBUILD THE C ROWNIf the chimney crown is damaged, a qualified mason must re-pair it in accordance with nationally rec

Page 7

15ELECTRICAL CONNECTIONSand in the National Standard of Canada, CAN/CSA B149.1 andCAN/CSA B149.2 - latest editions and amendments.To install the liner

Page 8 - FURNACE S USPENSION

16ELECTRICAL CONNECTIONSJUNCTION B OX R ELOCATIONEDGESOFSHEETMETALHOLESMAYBESHARP.USEGLOVESASAPRECAUTIONWHENREMOVINGHOLEPLUGS.WARNINGL

Page 9 - Thermostat Influences

17ELECTRICAL CONNECTIONSRY CNEUFurnace IntegratedControl ModuleRemoteCondensing Unit(Single-Stage Cooling)Dehumidistat[Optional]To apply a single-stag

Page 10

18GAS SUPPLY AND PIPINGA heat pump thermostat with three stages of heat is required toproperly use a two-stage furnace in conjunction with a heatpump.

Page 11 - CHECKLIST S UMMARY

19CIRCULATING AIR AND FILTERSair temperature rise must be within the range listed on the fur-nace nameplate. Should this appliance be converted to LP

Page 12 - THIS C HIMNEY C HANNEL

2Table of ContentsSAFETY PRECAUTIONS ...

Page 13 - CHECK 5 - LINER C ONDITION

20GAS SUPPLY AND PIPING• Install a manual shutoff valve between the gas meterand unit within six feet of the unit. If a union is installed,the union

Page 14 - FIX 1 - LINER T ERMINATION

21CIRCULATING AIR AND FILTERSPROPANE G AS T ANKS AND P IPINGIFTHEGASFURNACEISINSTALLEDINABASEMENT,ANEXCAVATEDAREAORCONFINEDSPACE,ITIS

Page 15 - HIGHVOL TAGE!

22START-UP PROCEDURE AND ADJUSTMENTA closed return duct system must be used, with the return ductconnected to the furnace. NOTE: Ductwork must never

Page 16

23START-UP PROCEDURE AND ADJUSTMENTply with UL900 or CAN/ULCS111 standards. If the furnace isinstalled without filters, the warranty will be voided.NO

Page 17 - FOSSIL F UEL A PPLICATIONS

24START-UP PROCEDURE AND ADJUSTMENTINLET OUTLETGas Valve On/OffSelector SwitchWhite-Rodgers Model 36G54 (Two-Stage)InletPressureBossLow FireRegulatorA

Page 18

25START-UP PROCEDURE AND ADJUSTMENTGas LineGasShutoffValveGas Line To FurnaceDrip Leg Cap With FittingManometer HoseManometerOpen ToAtmosphereMeasurin

Page 19 - GAS P IPING C ONNECTIONS

26START-UP PROCEDURE AND ADJUSTMENT4. Calculate the furnace input in BTUs per hour (BTU/hr).Input equals the sum of the installation’s gas heatingvalu

Page 20 - GAS P IPING C HECKS

27START-UP PROCEDURE AND ADJUSTMENTThe cooling system manufacturer’s instructions must bechecked for required air flow. Any electronic air cleaners o

Page 21 - PROPANE G AS P IPING C HARTS

28START-UP PROCEDURE AND ADJUSTMENT7. Select the heating speed for your model from the heatingspeed chart in the Specification Sheet. The adjust sett

Page 22 - RETURN A IR D UCTWORK

29COMFORTNET™ SYSTEMECM motor. If the outdoor unit or thermostat is responsiblefor determining the demand, it calculates the demand andtransmits the

Page 23 - FURNACE S HUTDOWN

3Table of ContentsCIRCULATION A IR FILTERS ...

Page 24 - DJUSTMENT

30COMFORTNET™ SYSTEMFour wires are required between the indoor unit and thermo-stat.NOTE: Use of the CTK01AA transformer is recommended ifinstalling a

Page 25

31COMFORTNET™ SYSTEMACCESSING AND N AVIGATING THE A DVANCED F EATURES M ENUSThe advanced system features are accessed using theComfortNet thermostat.

Page 26 - CIRCULATOR B LOWER S PEEDS

32COMFORTNET™ SYSTEMFURNACE A DVANCED F EATURES M ENUSSubmenu Item Indication (for Display Only; not User Modifiable)Number of Heat Stages (HT STG) Di

Page 27

33COMFORTNET™ SYSTEMNETWORK TROUBLESHOOTINGCommunications is achieved by taking the differencebetween two dc signals. The signals and transmission li

Page 28 - Speed Selection Dip Switches

34OPERATIONAL CHECKS & SAFETY CIRCUIT DESCRIPTIONHEATING M ODEThe normal operational sequence in heating mode is as fol-lows:• R and W1 (or R and

Page 29 - COMFORTNET™ SYSTEM

35OPERATIONAL CHECKS & SAFETY CIRCUIT DESCRIPTION• Gas valve opens at end of igniter warm up period, deliveringgas to burners and establishing fla

Page 30

36TROUBLESHOOTING & MAINTENANCE Burner FlameSAFETY CIRCUIT DESCRIPTIONA number of safety circuits are employed to ensure safe andproper furnace o

Page 31

37MISCELLANEOUSFAULT R ECALLThe ignition control is equipped with a momentary push-buttonswitch that can be used to display the last six faults on the

Page 32

38MISCELLANEOUSBURNERSVisually inspect the burner flames periodically during the heat-ing season. Turn on the furnace at the thermostat and allowseve

Page 33

39TROUBLESHOOTING CHARTComfortNet™ Thermostat Only Symptoms of Abnormal Operation (Legacy & ComfortNet™ Thermostat) Diagnostic/Status LED Codes Fa

Page 34 - OWER U P

4SAFETY PRECAUTIONSAdhere to the following warnings and cautions when install-ing, adjusting, altering, servicing, or operating the furnace.To ensure

Page 35 - AN O NLY M ODE

40TROUBLESHOOTING CHARTComfortNet™ Thermostat Only Symptoms of Abnormal Operation (Legacy & ComfortNet™ Thermostat) Diagnostic/Status LED Codes Fa

Page 36 - Burner Flame

41TROUBLESHOOTING CHARTComfortNet™ Thermostat Only Symptoms of Abnormal Operation (Legacy & ComfortNet™ Thermostat) Diagnostic/Status LED Codes Fa

Page 37 - ANNUAL I NSPECTION

42TROUBLESHOOTING CHARTComfortNet™ Thermostat Only Symptoms of Abnormal Operation (Legacy & ComfortNet™ Thermostat) Diagnostic/Status LED Codes Fa

Page 38

43TROUBLESHOOTING CHARTComfortNet™ Thermostat Only Symptoms of Abnormal Operation (Legacy & ComfortNet™ Thermostat) Diagnostic/Status LED Codes Fa

Page 39 - ROUBLESHOOTING

44STATUS CODESC 2O PH Ib 0d 4C 1b 2E 4H IINTERNAL CONTROL FAULT/NO POWERNORMAL OPERATIONLOCKOUT DUE TO EXCESSIVE RETRIESLOW STAGE PRESSURE SW

Page 40

45AIR FLOW DATA *DVC81155CX* *DVC80905CX* *DVC80703BX* *MVC81155CX* *MVC80905CX* *MVC80704BX*To set airflow:C ------- 7.5

Page 41

46Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 42

47*MVC8_AB, *DVC8_AA WIRING DIAGRAMTO +VDCTOMICROTORGND (4)+ VDC (1)RX (2)TX (3)CIRCULATORINDOORAIRBLWRRDGYBLBKPROPERLY POLARIZEDHUMIDIFIERGNDPROTECTI

Page 43

48Goodman Manufacturing Company, L.P.5151 San Felipe, Suite 500, Houston, TX 77056www.goodmanmfg.com© 2009-2010 Goodman Manufacturing Company, L.P.

Page 44

5PRODUCT APPLICATIONTOPREVENTPERSONALINJURYORDEATHDUETOASPHYXIATION,THISFURNACEMUSTBECATEGORYIVENTED.DONOTVENTUSINGCATEGORYIIIVE

Page 45

6LOCATION REQUIREMENTS AND CONSIDERATIONS• It must be installed per the installation instructionsprovided and per local and national codes.• It must b

Page 46

7LOCATION REQUIREMENTS AND CONSIDERATIONSTo ensure proper furnace operation, install, operate andmaintain the furnace in accordance with these install

Page 47 - *MVC8_AB, *DVC8_AA W

8LOCATION REQUIREMENTS AND CONSIDERATIONS Top - 1"SideClearance - 1"Back - 0"Front Clearance - 3"Vent Pipe Clearance to Com

Page 48

9COMBUSTION & VENTILATION CATEGORY I VENTING AIR REQUIREMENTSSuspended FurnaceEXISTING F URNACE R EMOVALNOTE: When an existing furnace is removed

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