Goodman Mfg CONDENSING AC UNIT SINGLE / THREE PHASE AIR CONDITIONERS User Manual

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CONDENSING AC UNIT
SINGLE / THREE PHASE AIR CONDITIONERS
INSTALLATION & SERVICE REFERENCE
© 2010-2012 Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com -or- www.amana-hac.com
P/N: IO-402G Date: May 2012
See unit rating plate for initial charge.
Important Safety Instructions
The following symbols and labels are used throughout this
manual to indicate immediate or potential safety hazards. It
is the owner’s and installer’s responsibility to read and com-
ply with all safety information and instructions accompanying
these symbols. Failure to heed safety information increases
the risk of personal injury, property damage, and/or product
damage.
HIGH VOLTAGE!
Disconnect ALL power before servicing.
Multiple power sources may be present.
Failure to do so may cause property damage,
personal injury or death.
ONLY individuals meeting (at a minimum) the
requirements of an “Entry Level Technician” as
specified by the
may use this
information. Attempting to install or repair this unit
without such background may result in product
damage, personal injury, or death.
Air-Conditioning, Heating and
Refrigeration Institute (AHRI)
Scroll equipped units should never be used to evacuate
the air conditioning system. Vacuums this low can cause
internal electrical arcing resulting in a damaged or failed
compressor.
CAUTION
Important Note to the Owner Regarding
Product Warranty
Your warranty certificate is supplied as a separate document
with the unit installed by your contractor. Read the limited war-
ranty certificate carefully to determine what is and is not cov-
ered and keep the warranty certificate in a safe place. If you are
unable to locate the warranty certificate please contact your
installing contractor or contact customer service (877-254-4729)
to obtain a copy.
Shipping Inspection
Always keep the unit upright; laying the unit on its side or top
may cause equipment damage. Shipping damage, and subse-
quent investigation is the responsibility of the carrier. Verify
the model number, specifications, electrical characteristics, and
accessories are correct prior to installation. The distributor or
manufacturer will not accept claims from dealers for transpor-
tation damage or installation of incorrectly shipped units.
Codes & Regulations
This product is designed and manufactured to comply with na-
tional codes. Installation in accordance with such codes and/
or prevailing local codes/regulations is the responsibility of the
installer. The manufacturer assumes no responsibility for equip-
ment installed in violation of any codes or regulations. Rated
performance is achieved after 72 hours of operation.
The United States Environmental Protection Agency (EPA)
has issued various regulations regarding the introduction
and disposal of refrigerants. Failure to follow these regu-
lations may harm the environment and can lead to the
imposition of substantial fines. Should you have any ques-
tions please contact the local office of the EPA.
If replacing a condensing unit or air handler, the system must
be manufacturer approved and Air Conditioning, Heating and
Refrigeration Institute (AHRI) matched. NOTE: Installation of
unmatched systems is strongly discouraged.
Operating the unit in a structure that is not complete (either as
part of new construction or renovation) will void the warranty.
NOTICE
THIS UNIT IS SHIPPED WITH A NITROGEN/HELIUM
HOLDING CHARGE ONLY. UNIT MUST BE EVACUATED
AND CHARGED PER INSTALLATION INSTRUCTIONS
WITH REFRIGERANT LISTED ON SERIAL RATING PLATE.
NOTICE
UNITS SHIPPED WITH A HOLDING CHARGE ARE
INTENDED FOR COMPONENT REPLACEMENT ONLY ON
EXISTING SYSTEMS, AND NOT INTENDED FOR USE IN
NEW SYSTEMS OR NEWLY CONSTRUCTED HOMES.
EPA REGULATIONS PROHIBIT THE SALE OR
DISTRIBUTION OF APPLIANCES PRE-CHARGED WITH
THE REFRIGERANT R-22 IF THOSE APPLIANCES ARE
MANUFACTURED AFTER JANUARY 1, 2010.
COMPONENTS OF EXISTING R-22 SYSTEMS MAY BE
REPAIRED AND/OR REPLACED.
NOTICE
UNITS MUST ONLY BE USED AS REPLACEMENT
COMPONENTS FOR PRE-2010 INSTALLED SYSTEMS.
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Summary of Contents

Page 1 - CONDENSING AC UNIT

CONDENSING AC UNITSINGLE / THREE PHASE AIR CONDITIONERSINSTALLATION & SERVICE REFERENCE© 2010-2012 Goodman Manufacturing Company, L.P.5151 San Fel

Page 2 - RECOMMENDED

10Troubleshooting InformationFor detailed service information refer to the Remote Condensing Unit Service manual.ComplaintUnsatisfactory CoolingPOSSIB

Page 3

11THIS PAGE INTENTIONALLY LEFT BLANK

Page 4

12SPLIT SYSTEMSAIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONSWe strongly recommend a bi-annual maintenance checkup be

Page 5 - Electrical Connections

Important Safety InstructionsThe following symbols and labels are used throughout thismanual to indicate immediate or potential safety hazards. It is

Page 6

2Use field-supplied spreader bars when lifting the unit to mini-mize the possibility of lifting cable/straps damage. To protectthe cabinet louvers, us

Page 7

3To avoid possible explosion, use only returnable (notdisposable) service cylinders when removing refrig-erant from a system. • Ensure the cylinder i

Page 8 - TEMPERATURE CHART

4Refrigerant Line ConnectionsNOTICETHIS UNIT IS SHIPPED WITH A NITROGEN/HELIUM HOLDING CHARGE ONLY. UNIT MUST BE EVACUATED AND CHARGED PER INSTALLATI

Page 9 - Expansion Valve System

55000450040003500300025002000150010005000 1 2 3 4 5 6 7 8 910LEAK(S)PRESENTMINUTESVACUUM IN MICRONSCOND

Page 10 - Troubleshooting Information

6Example:A 7 ½ Ton unit is to be installed. The distance from the building to the unit is 75’. Calculate the minimum wire size assuming no more than 2

Page 11

7For the 7-1/2 ton unit starting charge should be 15 lb of R-22and 18 lbs for the 10 ton unit. The length of line set, indoor unitairflow, condensing

Page 12 - SPLIT SYSTEMS

2Installation ClearancesSpecial consideration must be given to location of the con-densing unit(s) in regard to structures, obstructions, other units,

Page 13

8TROUBLESHOOTING ANALYSIS TABLECOMPLAINT PROBABLE CAUSE REMEDY1. Excessive charge of refrigerant in system. 1. Purge or pump-down excessive charge.2.

Page 14 - 24"

3Use only refrigerant grade (dehydrated and sealed) copper tub-ing to connect the condensing unit with the indoor evaporator.After cutting the tubing,

Page 15 - * Full rating line size

4Refrigerant Line ConnectionsNOTICETHIS UNIT IS SHIPPED WITH A NITROGEN/HELIUMHOLDING CHARGE ONLY. UNIT MUST BE EVACUATEDAND CHARGED PER INSTALLATION

Page 16 - SYSTEMS

5NOTICETHIS UNIT IS SHIPPED WITH A NITROGEN/HELIUMHOLDING CHARGE ONLY. UNIT MUST BE EVACUATEDAND CHARGED PER INSTALLATION INSTRUCTIONSWITH REFRIGERAN

Page 17 - HIGH VOLTAGE!

6Local codes often require a disconnect switch located near theunit; do not install the switch on the unit. Refer to the installa-tion instructions s

Page 18

7Charge VerificationREFRIGERANT UNDER PRESSURE! • Do not overcharge system with refrigerant.• Do not operate unit in a vacuum or at negative pres- su

Page 19 - REFRIGERANT UNDER PRESSURE!

8LIQUID PRESSURESATURATED LIQUID TEMPERATURE ºFPSIG R-22 200 101210 105220 108225 110235 113245 116255 119265 121275 124285 127295 130305 133325 13

Page 20 - Wiring Diagram

9Fixed OrificeCAUTIONTo prevent personal injury, carefully connect and disconnectmanifold gauge hoses. Escaping liquid refrigerant can causeburns. Do

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